Controls Engineer

Position Summary

We are seeking a skilled Controls Engineer to support and enhance manufacturing operations through the design, implementation, and maintenance of automated control systems. Reporting to the Engineering Manager, this role plays a key part in developing engineering standards, supporting new equipment launches, and providing technical leadership to maintenance teams on controls-related issues.

Key Responsibilities

• Support the development and standardization of controls systems, including specifications and component selection.
• Provide hands-on technical support during the installation, commissioning, and startup of new equipment.
• Create, maintain, and update controls documentation (electrical schematics, PLC programs, HMI interfaces, robot programs, etc.) throughout the equipment lifecycle.
• Troubleshoot and optimize automated systems, including PLCs, robotics, weld controls, and associated electrical systems.
• Design and modify control logic, including PLC ladder logic and HMI/SCADA interfaces.
• Lead and support continuous improvement initiatives to enhance system reliability, safety, and efficiency.
• Collaborate with cross-functional teams (engineering, maintenance, production) to resolve technical issues and improve processes.
• Maintain backups of control programs and ensure version control best practices.
• Support industrial networking infrastructure, including Ethernet-based control systems.
• Develop and deliver training for maintenance personnel on controls systems and troubleshooting techniques.
• Ensure compliance with applicable safety, electrical, and quality standards.
• Participate in preventative maintenance planning and execution for automated systems.

Qualifications

• Degree or diploma in Electrical Engineering, Mechatronics, Industrial Automation, or a related field (or equivalent experience).
• Minimum 5 years of experience in controls engineering or industrial automation within a manufacturing environment.
• Strong knowledge of electrical systems, including controls, hydraulics, and pneumatics.
• Experience with PLCs (e.g., Allen-Bradley/Logix platforms), robotics, and industrial control networks.
• Ability to read, interpret, and modify electrical schematics and technical documentation.
• Experience with industrial welding processes (e.g., resistance spot welding, GMAW) is an asset.
• Familiarity with industrial safety standards and risk assessments.
• Proficiency with engineering and design tools such as AutoCAD, EPLAN, or similar software.
• Strong analytical and problem-solving skills with the ability to work independently.
• Effective communication and interpersonal skills; ability to work in a team-oriented environment.
• Strong organizational skills with attention to detail in a fast-paced setting.

Work Environment

• Manufacturing/industrial setting with exposure to automated production equipment.
• Ability to work a 2nd shift schedule and occasional flexible hours to support operations.